HSD ES 779L Spindle Repair – Complete CNC Service

Specification

  • Model: HSD ES 779L

  • Tool holder taper: HSK 63F

  • Rotational speed: 24,000 rpm

  • Machine: 5-axis machining center FANUM

The HSD ES 779L electrospindle, operating in a 5-axis FANUM machining center, was delivered to our service. The order included a full service package: from rapid disassembly to repair, reassembly, and thermal analysis. We carried out the service door to door, ensuring maximum convenience and time savings for the client.

HSD ES 779L electrospindle service

Express disassembly
and free fault analysis

Our service team disassembled the spindle the next business day after the service request. We performed a free technical analysis that revealed severe internal damage.

The diagnosis revealed:

  • worn ceramic spindle bearings,
  • damaged HSK 63F taper,
  • negative tolerance of the rear bearing housing and rotor mounting surface,
  • missing one of the inductive speed sensors.
Repair of HSD ES 779L spindle Installation of HSD ES 779L electrospindle

Repair stages of
HSD ES 779L electrospindle

1. Replacement of ceramic bearings
Damaged bearings were replaced with NSK ceramic bearings rated for 24,000 rpm. We used components with the largest possible ceramic ball size to ensure durability and resistance to dynamic loads.
2. HSK 63F taper repair
The damaged taper was precisely ground back to factory tolerances. We achieved a runout of 2–4 microns on a control bar L=300 mm (measured at 270 mm working length).
3. Rotor and rear housing repair
We restored the rear bearing bore and rotor mounting surface. Proper fits for the new bearing set were prepared, eliminating previous installation errors and wear.
4. Installation of missing inductive sensor
At the customer’s request, we installed the missing inductive speed sensor, restoring full spindle functionality within the control system.
5. Break-in and thermal analysis
After bearing installation, we carried out spindle break-in on our test stand, monitoring bearing temperature under load to ensure all components operated under optimal conditions.
Disassembly of HSD ES 779L electrospindle

Installation
and completion

The repaired HSD electrospindle was delivered and installed the next day after all work was completed. Thanks to efficient logistics and preassembled parts, the entire regeneration process was completed quickly and without production downtime.

Spindle runout measurement HSD ES 779L HSD ES 779L electrospindle repair
Tool clamping force measurement of HSD ES 779L spindle Runout measurement of installed HSD ES 779L spindle

Quality guarantee
and durability

The regeneration was a complete success – the spindle regained full functionality, factory-level precision, and is now ready for industrial use.

As always, the entire process was documented and covered by our full service warranty. Contact us – BMS CNC SPINDLE SERVICE – if your HSD electrospindle needs professional help!

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